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Basic Info.
Model NO.
MY-03
Automatic Grade
Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic
Function
Filling
Color
Customized
Usage
Filling Machine
Certificate
ISO
Transport Package
Customized
Specification
customized
Trademark
Marya
Origin
China
Production Capacity
50000pieces/Year
Packaging & Delivery
Package Size
100.00cm * 100.00cm * 100.00cm
Package Gross Weight
100.000kg
Product Description
Marya China provider medical aseptic pre-fill syringe filling plugging machine
Main Application
Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.
Technical Parameters
Applications | 1ml - 20ml (according to user specifications) |
Filling range | 0.1ml-20ml |
Capacity | 2000-30000 bph |
Filling head | 2-10 pcs, choose according to capacity |
types of filling pump | metal pump, peristaltic pump, ceramic pump |
Filling accuracy | ≤ ± 1% (depending on the characteristics of the medicine) |
Pass rate | ≥99.9% |
Performance Features
1.The design, materials, manufacturing, assembly and commissioning of the whole pre-filled syringe manufacturing process are in accordance with the new GMP regulations. 2.These pre-filled syringe medical device adopts servo control system to automatically complete the processes of honeycomb tray unpacking, tearing film, conveying, filling, plug feeding, plug filling and tray output. It's with electromechanical integration control, stable operation and high degree of automation.
3.Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder;
4.Fully automatic production control with intelligent testing devices at the core stations;
5.No friction between the contact surface of the pluger and the drug solution and the bottom rail during transport. The stopper is always protected by laminar flow, avoiding the risk of particles and contamination; 6.The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment;
7.Can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust; 8.Configurable filling system CIP/SIP system;
9.A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen;
10.Can be equipped with a vacuum filling system for filling the high viscous products;Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system;
10.Can be equipped with a vacuum filling system for filling the high viscous products;Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system;
11.The high-performance no bottle no filling, no bottle no capping and linked bottle squeeze stop function can be configured;
12.Can be equipped with multiple robots for collaborative control technology to fully automate the process of tearing film, de-lining, filling, pluging and weighing of pre-filled syringes;
13.The automatic calibration of the filling volume can be configured to calibrate the filling volume fully automated;
14.Can be equipped with fully closed aseptic isolation (Isolator) systems and bag-in-bag-out (BIBO) systems if needed;12.Can be equipped with multiple robots for collaborative control technology to fully automate the process of tearing film, de-lining, filling, pluging and weighing of pre-filled syringes;
13.The automatic calibration of the filling volume can be configured to calibrate the filling volume fully automated;
15.Fully automatic control and monitoring of the production process using control technologies such as high-precision colour touch screen operation and monitoring, PLC automatic control, automatic protection and mainframe variable frequency speed regulation;
16.Can customized relevant products according to the actual needs of the customer.